Cast Products / Pilot Foundry / Core Shop
Shift Reports

Shift Reports

Generated from current database records. Printable/PDF-friendly, CSV export and copyable text summary. Generated reports are distinct from data awaiting approval.

D
Demonstration workspace. Synthetic data — illustrative, not a verified asset register.
Shift report

Reporting period 2026-10-16 07:00 - 15:00 · data cutoff 2026-10-16 11:00 SAST

Output against plan

Production stageCore Making (core sets)
Plan to now160 core sets
Accepted120 core sets
Rejected7 core sets
Variance-40 core sets
Attainment75%
Data coverageAll scheduled intervals to the demo clock reported

Breakdowns, downtime & maintenance

BKD-20261016-01 · Cold-Box Core Blower CB-01 (Blowhead Cylinder)
Repair Started
60 min
Total recorded downtime60 min

Material constraints & quality

Open material requests1
REQ-20261016-001: Phenolic Urethane Part A Core Binder Resin (Urgent batch top-up)
Acknowledged
Open quality flags1
QUAL-20261016-01: Core Softness & Gas Porosity Suspected
Under Investigation

Estimated exposure & assumptions

Estimated production value at riskR 6 000
RateR10 000/hr × 60% impact factor
Site hourly target (distinct)R 113 636

Illustrative assumptions — not a confirmed loss. Exposure stops accumulating after restoration.

Open actions, owners & due dates

Restore Core Blower CB-01 Blowhead & Verify Hydraulic Pressure
Owner: Johan Van Der Merwe · due 2026/10/16 · urgent
Expedite Catalyst Resin Supplier Delivery & Confirm ETA
Owner: Temba Sithole · due 2026/10/16 · high

Incidents (sanitised operational summary)

Open incidents1
INC-20261016-001: Core Shop · near miss · 16 Oct 2026, 08:40
Near Miss
routine

Personal names and medical detail are excluded from this summary; SHE-gated detail is on the incident page.

Handover commentary

Editable, saved with the report

Copyable text summary

Plain text — paste into email/WhatsApp

CAST PRODUCTS OIP — SHIFT REPORT
Site: Cast Products / Pilot Foundry / Core Shop
Period: 2026-10-16 07:00 - 15:00 SAST
Data cutoff: 2026-10-16 11:00 SAST

OUTPUT AGAINST PLAN (Core Making, core sets)
  Plan to now: 160 core sets
  Accepted:    120 core sets
  Rejected:    7 core sets
  Variance:    -40 core sets
  Attainment:  75%
  Coverage:    All scheduled intervals to cutoff reported

BREAKDOWNS & DOWNTIME
  BKD-20261016-01 Cold-Box Core Blower CB-01 (Blowhead Cylinder) — repair started, 60 min, R 6 000
  Total downtime: 60 min

ESTIMATED EXPOSURE
  Estimated production value at risk: R 6 000 (illustrative)
  Site hourly target (distinct): R 113 636

MATERIAL CONSTRAINTS: 1 open
  REQ-20261016-001: Phenolic Urethane Part A Core Binder Resin (Urgent batch top-up) — acknowledged
QUALITY FLAGS: 1 open
  QUAL-20261016-01: Core Softness & Gas Porosity Suspected — under investigation

OPEN ACTIONS: 2
  Restore Core Blower CB-01 Blowhead & Verify Hydraulic Pressure — owner Johan Van Der Merwe, due 2026/10/16
  Expedite Catalyst Resin Supplier Delivery & Confirm ETA — owner Temba Sithole, due 2026/10/16

INCIDENTS (sanitised): 1 open
  INC-20261016-001: Core Shop — near miss, routine, follow up